Shipping & Mailer Packaging

Custom shipping and mailer packaging helps ecommerce stores, subscription brands and wholesalers deliver products safely while turning every parcel into a branded experience. Pro Packaging Line manufactures custom mailer boxes, shipping boxes, corrugated boxes and kraft mailers in any size, so products arrive secure without rattling or crushing. Choose roll-end tuck-front mailers for unboxing moments, regular slotted shipping cartons for bulk orders, double-wall corrugated boxes for heavy or fragile items, or natural kraft mailers for an eco-friendly look. Every box is made from E-flute, B-flute or double-wall corrugated board and can be printed inside and out in full-color CMYK or Pantone, with options for matte or gloss coating, foil, spot UV, custom inserts and tissue. Self-locking designs ship flat and fold in seconds, saving storage space and packing time. With low minimums from 100 units, fast turnaround and free design support, our custom shipping boxes help online brands cut damage rates and get remembered. Request a free quote today.

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Kraft Boxes
Shipping & Mailer Packaging

Kraft Boxes

Kraft boxes are made from natural, unbleached kraft board, giving them a warm brown look, strong tear-resistant fibers and strong eco credentials. They are a favorite of e-commerce stores, subscription boxes, apparel brands, coffee roasters, candle makers and natural beauty brands. Choose roll-end tuck-front mailers, slim side-loading mailers, peel-and-seal mailers with tear strips, kraft tuck end cartons, pillow and gable boxes or shipping cartons, all made to your exact size. Kraft looks striking with black, white or one-color printing, and white-lined kraft allows full-color artwork. Print inside the lid for a surprise when the box opens. Kraft board is renewable, recyclable and available with recycled content and FSC certification. Every order includes free design support, a digital proof and a 100-unit minimum.

Corrugated Boxes
Shipping & Mailer Packaging

Corrugated Boxes

Corrugated boxes are made from fluted board sandwiched between two liners, giving outstanding strength and crush resistance for their weight. They protect products through warehouses, couriers and doorsteps, making them the first choice for shipping, e-commerce, food and beverage and wholesale. Choose E, B, C or double-wall flutes and styles such as bottle carriers with partitions, tray and sleeve packs, briefcase carry boxes with handles, mailers and shipping cartons, all made to your exact size. White-lined board takes bright full-color printing, while kraft-lined board gives a natural look, and both can be printed inside and out. Add die-cut handles, windows, tear strips and coatings. Corrugated is one of the most recycled packaging materials. Every order includes free design support, a digital proof and a 100-unit minimum.

Shipping Boxes
Shipping & Mailer Packaging

Shipping Boxes

Shipping boxes are the workhorses of every online store and warehouse, and the right box protects your products while carrying your brand to the customer’s door. Our custom shipping boxes are made from strong corrugated board in single wall and double wall, with regular slotted cartons, telescoping boxes, die-cut shippers and heavy-duty options for larger or fragile orders. They suit e-commerce brands, retailers, wholesalers, subscription services and businesses shipping anything from clothing and cosmetics to electronics, home goods and food products. We size every box to your products, which reduces empty space, cuts filler and can lower dimensional weight charges. Print your logo, handling icons, social handles or a thank-you message outside and inside, and choose kraft or white board to match your brand. Custom inserts, dividers and partitions keep items secure in transit. All boxes are recyclable, come with a free digital proof, start from just 100 units and are produced quickly so your shipping never slows down.

Mailer Boxes
Shipping & Mailer Packaging

Mailer Boxes

Mailer boxes turn everyday deliveries into a branded unboxing that customers remember and share. Our custom mailer boxes are made from sturdy corrugated board in E-flute and B-flute, with self-locking tuck fronts, dust flaps and roll-end designs that close securely without extra tape. They are ideal for subscription boxes, apparel, cosmetics, books, accessories, electronics, PR kits and e-commerce orders of every kind. Print your logo and artwork on the outside, add a surprise message or pattern inside the lid, and choose white, kraft or full-color board to match your brand. Custom inserts and dividers hold products in place so nothing shifts or breaks in transit. Finishes such as matte, gloss, soft-touch and spot UV give your mailers a premium look, while recyclable materials keep them eco-friendly. Every box is made to your exact size with a free digital proof, low minimums from 100 units and fast turnaround, so your shipments look professional from the doorstep to the reveal.

Materials & Finishes, Your Way

Combine any material with any finish to match your product, budget and brand.

Finishes

  • Matte
  • Gloss
  • Soft Touch
  • Foil Stamping
  • Embossing
  • Spot UV

Not sure which finish suits your product? Our team will recommend one with your quote.

Why Choose Us for Your Shipping & Mailer Packaging

  • Custom Sizes

    Every box built to your product’s exact dimensions.

  • Premium Printing

    Sharp, full-colour print with premium finishes.

  • Multiple Materials

    Cardboard, corrugated, kraft and rigid board.

  • Low MOQ

    Start from just 100 units on most styles.

  • Fast Production

    Standard 10–12 days, with rush options.

  • Quality Control

    Every order checked before it leaves us.

  • Worldwide Shipping

    Delivered to brands around the world.

  • Dedicated Support

    A packaging expert from quote to delivery.

Need Custom Shipping & Mailer Packaging?

Tell us about your product and we’ll help you find the right size, material and finish — with a free quote.

Or call +1 (214) 204-1730
  • Free dieline templates for every style
  • In-house design assistance
  • Pre-production samples in 5-7 days
  • Free shipping on orders over $500

Frequently Asked Questions

Quick answers about shipping & mailer packaging, materials, minimums and production.

Can you create custom shipping & mailer packaging?

Yes — every one of our shipping & mailer packaging is fully customizable in size, material, printing and finish, built to your exact product dimensions and brand specifications.

What materials are available for shipping & mailer packaging?

We manufacture shipping & mailer packaging in cardboard, corrugated, kraft and rigid board, so you can match strength, look and budget to your product.

What is the minimum order quantity?

Most shipping & mailer packaging start from just 100 units, with better pricing at higher volumes.

Can I customize the size and printing?

Absolutely. Every box is built to your exact dimensions with full-colour CMYK or Pantone printing, plus optional finishes like matte, gloss, soft-touch, foil stamping, embossing and spot UV.

Do you provide samples?

Yes, pre-production samples are available so you can check fit, print quality and finish before committing to a full run.

How quickly can you manufacture my packaging?

Standard production is 10–12 business days after artwork approval, with rush options available for tighter timelines.

Can you ship internationally?

Yes, we ship shipping & mailer packaging to brands worldwide, with free shipping on orders over $500.

Still have a question? Our packaging specialists reply fast. Contact our team

More About Custom Shipping & Mailer Packaging

Custom Shipping and Mailer Boxes That Arrive Safe and Look Great

For an online brand, the shipping box is the first thing a customer touches. It has to survive trucks, sorting centres and doorsteps, and it has to make a good impression the moment it lands. Custom shipping and mailer packaging from Pro Packaging Line does both: it protects your products in transit and turns every delivery into a branded unboxing.

We work with ecommerce stores, subscription boxes, candle makers, cosmetics brands, apparel labels, food producers, wholesalers and Amazon sellers. Every box is made to order in the exact size your product needs, so items do not rattle, crush or arrive damaged.

Why Shipping Packaging Matters

Damaged orders cost money twice: once for the replacement and again for the lost customer. A box sized correctly for your product, made from the right board and fitted with inserts where needed, cuts breakage and returns. Right-sized boxes also reduce void fill and lower dimensional weight charges from couriers.

A printed mailer is also free advertising. Your logo travels through neighbourhoods, sits on porches and appears in unboxing videos and social posts. A plain brown box is forgotten; a branded one is remembered and shared.

Shipping and Mailer Boxes We Produce

• Roll-end tuck-front mailer boxes for subscription and ecommerce orders

• Kraft mailer boxes for a natural, eco-friendly look

• Regular slotted shipping cartons for bulk and wholesale orders

• Double-wall corrugated boxes for heavy or fragile items

• Candle and glass shipping boxes with die-cut inserts

• Apparel and flat mailers for clothing and printed goods

Each product page explains the available styles, sizes and options so you can choose the right box for your products and budget.

Strong Corrugated Materials

Our shipping boxes are made from E-flute, B-flute and double-wall corrugated board. E-flute gives a smooth printing surface and a premium feel for mailers. B-flute adds extra crush strength for heavier products. Double-wall board protects glass, ceramics, electronics and multi-item orders. White, kraft and recycled board options let you match your brand style.

Inserts That Stop Movement

Movement inside a box causes most transit damage. We design corrugated and paperboard inserts with cavities and dividers that hold jars, bottles, candles and gift sets firmly in place. Inserts also make the unboxing feel organised and premium.

Printing Inside and Out

We print your logo, brand colours and artwork on the outside, inside or both, in full-colour CMYK or Pantone. Inside printing is a favourite for subscription brands because the reveal happens when the lid opens. Add a thank-you message, social handles or a QR code to bring customers back for their next order.

Finishes and Add-Ons

Matte and gloss coatings protect print from scuffs in transit. Foil and spot UV add a premium detail to logos. Tear strips, peel-and-seal adhesive strips, custom tissue, stickers and branded tape complete the experience and save packing time.

Packaging That Ships Flat

Our mailers and cartons ship flat and fold in seconds without tape or glue, saving storage space and packing time. Self-locking designs keep your fulfilment line moving, whether you pack ten orders a day or ten thousand.

Sustainable Shipping Boxes

Corrugated board is one of the most recycled materials in the world. We offer recycled-content board, kraft finishes, water-based and soy inks and plastic-free inserts, so your packaging supports your sustainability promises and is easy for customers to recycle.

How Ordering Works

• Tell us your product sizes, quantities and preferred box style

• Receive a quick quote and material recommendation

• Approve a free digital proof with your artwork and dieline

• We print, finish and ship your boxes, usually in 8-10 business days

Rush production is available for launches, sales events and holiday peaks.

Why Choose Pro Packaging Line

We combine low minimums from 100 units, fair pricing, free design support and fast turnaround. Our team helps you pick the right board, size and inserts so your products arrive safely and your brand looks professional on every doorstep.

Start Your Shipping Box Project

Whether you need branded mailers for a subscription launch or sturdy cartons for wholesale orders, we are ready to help. Browse our shipping and mailer boxes, request a free quote and give every delivery a great first impression.