Available

Mailer Boxes

Mailer boxes turn everyday deliveries into a branded unboxing that customers remember and share. Our custom mailer boxes are made from sturdy corrugated board in E-flute and B-flute, with self-locking tuck fronts, dust flaps and roll-end designs that close securely without extra tape. They are ideal for subscription boxes, apparel, cosmetics, books, accessories, electronics, PR kits and e-commerce orders of every kind. Print your logo and artwork on the outside, add a surprise message or pattern inside the lid, and choose white, kraft or full-color board to match your brand. Custom inserts and dividers hold products in place so nothing shifts or breaks in transit. Finishes such as matte, gloss, soft-touch and spot UV give your mailers a premium look, while recyclable materials keep them eco-friendly. Every box is made to your exact size with a free digital proof, low minimums from 100 units and fast turnaround, so your shipments look professional from the doorstep to the reveal.
Custom pricing Quote based on your size, quantity and printing

Key Features

  • Self-locking tuck front and roll-end styles
  • E-flute and B-flute corrugated board
  • Printing outside and inside the lid
  • Custom inserts and dividers available
  • White, kraft and full-color board options
  • Recyclable, eco-friendly materials
  • Low minimum order of 100 units
Free ShippingOn orders 500+
Quality Guaranteed100% satisfaction
Fast Turnaround8-10 business days (rush available)
Free Design SupportIn-house designers

Product Specifications

Material OptionsCardboard, Kraft, Corrugated, Rigid Board
Available SizesCustom sizes (small, medium and large mailers made to your dimensions)
PrintingCMYK, PMS/Pantone, Outside Printing, Inside Printing, No Printing
Finishing OptionsMatte, Gloss, Soft-Touch, Spot UV, Kraft Natural
Turnaround Time8-10 business days (rush available)
Minimum Order100 units

Get Your Custom Quote

Send your specs and get professional pricing back within 2 hours on business days.

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Quote Request Received!

Our packaging specialists will review your requirements and get back to you within 2-4 business hours.

Customization Options

  • Offset Printing example Offset PrintingSharp, consistent full-color CMYK print — ideal for larger runs.
  • Digital Printing example Digital PrintingPhoto-quality print with fast setup, great for short runs.
  • Pantone Colors example Pantone ColorsExact PMS spot colors so your brand matches every time.
  • Matte Lamination example Matte LaminationSoft, non-reflective film with an understated premium feel.
  • Gloss Lamination example Gloss LaminationHigh-shine coating that makes colors pop and resists scuffs.
  • Soft-Touch example Soft-TouchVelvety, soft-feel coating with a luxurious matte texture.
  • Spot UV example Spot UVGlossy highlights on logos or patterns for striking contrast.
  • Foil Stamping example Foil StampingMetallic gold, silver or custom foil for a luxury accent.
  • Embossing example EmbossingRaised logo or texture you can see and feel.
  • Debossing example DebossingPressed-in design for a subtle, tactile, crafted look.
  • Window Patching example Window PatchingA clear film window so customers can see the product inside.

Product Details

Custom Mailer Boxes Built for Unboxing

A mailer box is the first physical touchpoint between an online brand and its customer. Our custom mailer boxes are made from sturdy corrugated board, printed inside and out, and sized exactly to your product so every order arrives safe and looks intentional.

Why Mailer Boxes Matter for Online Brands

Shoppers photograph and share packaging that feels special. A plain brown carton is forgotten in seconds, while a branded mailer with a printed interior, tissue and a thank-you message becomes part of the product experience and drives repeat orders.

Roll-End Tuck-Front Mailers

The classic ecommerce mailer. Side flaps lock the lid, a front tuck keeps it closed and the whole box folds together in seconds without tape or glue. Ideal for apparel, cosmetics, accessories and subscription kits.

Roll-End Tuck-Top with Dust Flaps

Extra dust flaps seal the sides for products that must stay clean, such as skincare, food gifts and electronics.

Cherry-Lock and Self-Seal Mailers

Cherry-lock tabs click shut for a secure closure, while peel-and-seal strips with tear tapes speed up packing lines and give customers an easy, tamper-evident opening.

Printed Inside and Out

Print your logo and pattern on the outside and surprise customers with a full-color interior, QR code or message when the lid opens. We offer full CMYK, Pantone matching and single-color kraft printing.

White, Kraft or Black Board

Choose white corrugated for vivid colors, natural kraft for an eco look or black board for premium brands. All boards are available in E-flute for a clean print surface or B-flute for heavier products.

Inserts, Dividers and Tissue

Corrugated or paperboard inserts hold bottles, jars and devices in place, dividers separate multiple items, and branded tissue or crinkle paper completes the presentation.

Sizes for Every Product

From small 4 x 4 x 2 inch mailers for jewelry and samples to 16 x 12 x 6 inch boxes for apparel bundles, we cut every size to your dimensions so you never pay to ship empty space.

Shipping-Ready Strength

Our mailers are tested for parcel handling, stacking and drop impact. Double-wall options are available for heavy or fragile goods.

Eco-Friendly Options

Recycled kraft board, soy-based inks and plastic-free closures make it easy to ship sustainably and say so on the box.

Who Uses Custom Mailer Boxes

Ecommerce stores, subscription box companies, DTC skincare and apparel brands, influencer PR teams, coffee roasters and corporate gifting programs all rely on branded mailers.

Free Design Support

Send your artwork or let our designers build the layout on the correct dieline. You receive a free digital proof before production.

Low Minimums and Fast Turnaround

Order from 100 units with production in 8-10 business days after proof approval. Boxes ship flat to save storage space and freight.

Key Features

  • Self-locking tuck front and roll-end styles
  • E-flute and B-flute corrugated board
  • Printing outside and inside the lid
  • Custom inserts and dividers available
  • White, kraft and full-color board options
  • Recyclable, eco-friendly materials
  • Low minimum order of 100 units

Frequently Asked Questions

What are mailer boxes used for?
Mailer boxes are used for e-commerce orders, subscription boxes, PR kits, apparel, cosmetics and gifts. They protect products in transit and create a branded unboxing experience.
Do mailer boxes need tape?
Most of our mailer boxes have self-locking tabs and dust flaps, so they close securely without tape. You can still add a branded sticker or tape for extra security.
Can you print inside the box?
Yes. Inside printing is one of the most popular options. Add a message, pattern or QR code under the lid to surprise customers when they open the box.
Which corrugated thickness should I choose?
E-flute is thin, smooth and great for printing, ideal for lighter products. B-flute is thicker and stronger, better for heavier or fragile items.
Can I add inserts to my mailer boxes?
Yes. We can add cardboard inserts, dividers or cut-outs that hold products in place and give your unboxing a neat, organized look.
What is the minimum order and turnaround?
The minimum order is 100 units. Production takes 8-10 business days after you approve the free digital proof, and rush service is available.
Mailer Boxes
Mailer Boxes Custom quote · MOQ 100