| Material Options | Cardboard, Kraft, Corrugated, Rigid Board |
|---|---|
| Available Sizes | Custom sizes for caps, fedoras and wide-brim hats |
| Printing | CMYK, PMS/Pantone, Inside & Outside Printing, No Printing |
| Finishing Options | Soft-Touch Lamination, Matte Lamination, Gloss Lamination, Spot UV, Embossing, Debossing, Foil Stamping |
| Turnaround Time | 8-10 business days (rush available) |
| Minimum Order | 100 units |
Send your specs and get professional pricing back within 2 hours on business days.
Our packaging specialists will review your requirements and get back to you within 2-4 business hours.
Offset PrintingSharp, consistent full-color CMYK print — ideal for larger runs.
Digital PrintingPhoto-quality print with fast setup, great for short runs.
Pantone ColorsExact PMS spot colors so your brand matches every time.
Matte LaminationSoft, non-reflective film with an understated premium feel.
Gloss LaminationHigh-shine coating that makes colors pop and resists scuffs.
Soft-TouchVelvety, soft-feel coating with a luxurious matte texture.
Spot UVGlossy highlights on logos or patterns for striking contrast.
Foil StampingMetallic gold, silver or custom foil for a luxury accent.
EmbossingRaised logo or texture you can see and feel.
DebossingPressed-in design for a subtle, tactile, crafted look.
Window PatchingA clear film window so customers can see the product inside.
Custom hat boxes protect the shape of every hat from the workshop to the customer's door. Fedoras, wide-brim felt hats, straw hats, caps and beanies need packaging that keeps brims flat and crowns uncrushed, while presenting your brand with style. Pro Packaging Line manufactures custom printed hat boxes for hat brands, milliners, boutiques and online stores, built to your exact size and finished to match your brand.
From sturdy corrugated hat mailers to luxury rigid presentation boxes, our custom hat packaging helps your hats arrive in perfect shape and look premium on the shelf.
Hat boxes are square, round or rectangular boxes sized to hold a hat without bending the brim or denting the crown. Many include a crown insert or ring that suspends the hat inside the box, so nothing presses on it during shipping. Hat boxes are also popular for storage, as customers keep them to protect their hats between seasons.
Strong roll-end tuck-front mailers in kraft or white corrugated board. The best choice for shipping hats safely to customers.
A card insert with a circular cut-out holds the crown and keeps the brim floating, preventing crushing in transit. A die-cut handle makes the box easy to carry.
A separate lid and base made from thick rigid board, ideal for premium felt hats and retail presentation.
A hinged lid with a hidden magnet creates a luxury unboxing experience for high-end hats and gifts.
Integrated carry handles let customers take their hat home straight from the store.
Crown inserts, brim supports and tissue wrapping keep hats in shape. A circular crown insert suspends the hat so the brim never touches the box walls, while tissue paper adds a soft, premium touch. Paper-based inserts keep the packaging fully recyclable.
Hats vary widely in brim width and crown height. We make hat boxes to your exact dimensions so each hat fits without bending, from compact cap boxes to large boxes for wide-brim hats. Share your hat sizes and we will recommend the right box and insert.
We print in full-color CMYK and Pantone colors, inside and out. Add your logo, patterns, care instructions, social handles and QR codes, or keep the outside minimal with a foil logo and print a message inside the lid.
Hats are easily crushed in the mail. Corrugated hat mailers with crown inserts keep hats in shape during shipping and still create a branded unboxing moment that customers share online.
Kraft and recycled board, paper inserts and water-based inks reduce plastic and make your hat boxes easy to recycle. Because hat boxes are reused for storage, your brand stays in view for years.
Pro Packaging Line makes custom hat boxes with low minimum order quantities, custom sizes, crown inserts and premium finishes. Tell us about your hats, quantities and design ideas, and we will help you create hat packaging that protects your products and impresses your customers. Request your free quote today.
Custom apparel packaging gives clothing and fashion brands boxes that protect every garment and make every order feel…
Mailer boxes turn everyday deliveries into a branded unboxing that customers remember and share. Our custom mailer boxes…
Corrugated boxes are made from fluted board sandwiched between two liners, giving outstanding strength and crush resistance for…
Custom wallet boxes give leather goods brands, fashion labels and gift retailers elegant packaging for wallets, card holders, money clips, coin purses, passport covers and small leather accessories. Pro Packaging Line manufactures custom printed wallet packaging sized so each piece sits snugly in a fitted insert, protected from scratches, pressure and dust. Choose rigid two piece wallet boxes for a classic premium look, magnetic closure boxes for luxury gifts, sleeve and drawer boxes for a smooth reveal, window boxes for retail display, or kraft wallet boxes for eco-friendly brands. Our wallet boxes are available in rigid chipboard, paperboard and kraft board, with full-color CMYK or Pantone printing inside and out. Finish with soft-touch lamination, leather-look papers, foil stamping, embossing or spot UV, and add foam, card or flocked inserts plus space for care cards and gift messages. Custom wallet packaging turns a small accessory into a premium gift for birthdays, holidays and corporate occasions. Request your free quote today.
Custom rigid apparel boxes give luxury fashion labels and branded clothing collections the premium packaging their products deserve. Pro Packaging Line manufactures custom rigid clothing boxes from thick chipboard wrapped in printed, textured or colored paper, creating sturdy, reusable boxes for designer shirts, dresses, knitwear, jackets, accessories and gift sets. Choose magnetic closure boxes for a book-style reveal, two piece lid and base boxes for timeless elegance, shoulder neck boxes for high-end presentation, drawer boxes for a smooth slide-out reveal, or collapsible rigid boxes that ship flat and save storage space. Every rigid apparel box can be printed in full-color CMYK or Pantone and finished with soft-touch lamination, foil stamping, embossing, debossing or spot UV. Add tissue paper, ribbon pulls and custom inserts for a memorable branded unboxing. Strong, elegant and built to last, custom rigid apparel boxes raise perceived value and keep your brand in customers' homes. Request your free quote today.
Custom apparel pillow boxes are a stylish, cost-effective way to package small clothing items and fashion accessories. Pro Packaging Line manufactures custom printed pillow boxes for socks, underwear, scarves, ties, gloves, hair accessories, baby clothes, jewelry and boutique gifts, sized so each item fits neatly inside the curved, easy-fold shape. Choose classic pillow boxes for retail counters, window pillow boxes that show colors and patterns, pillow boxes with handles for carry-out purchases, or kraft pillow boxes for eco-friendly brands. Our apparel pillow boxes are available in paperboard, kraft and specialty board, with full-color CMYK or Pantone printing on every surface. Finish with matte, gloss or soft-touch lamination, foil stamping, embossing or spot UV, and add ribbons, stickers or belly bands for a gift-ready look. Because they ship flat and fold in seconds, pillow boxes save storage space and packing time. Perfect for boutiques, events, product launches and gift-with-purchase promotions. Request your free quote today.
Custom sock and hosiery boxes turn small, everyday products into eye-catching retail items and gifts. Pro Packaging Line makes printed packaging for fashion socks, athletic and compression socks, novelty and holiday designs, tights, stockings and hosiery multipacks, sized so pairs sit neatly folded or rolled without sliding around. Choose a slim tuck end box for single pairs, a window box that shows colors and patterns, a hang tab box for retail pegs, a two piece hosiery box for premium tights, a mailer box for subscriptions and ecommerce orders, or a rigid drawer box for luxury gift sets. Paperboard, kraft, corrugated and rigid board options suit every budget and brand style. Print your logo, sizes, deniers and artwork in full-color CMYK or Pantone, add dividers or card backers to keep pairs separate, and finish with matte or soft-touch lamination, foil stamping, embossing or spot UV. Custom sock packaging helps your products stand out on busy shelves and arrive gift-ready. Request a free quote today.
Custom sunglasses boxes give eyewear brands protective, premium packaging for sunglasses, optical frames, reading glasses, blue light glasses and eyewear accessories. Pro Packaging Line manufactures custom printed sunglasses packaging sized to hold glasses, hard cases, cleaning cloths and pouches securely, so lenses stay scratch-free and frames keep their shape. Choose rigid two piece and magnetic closure boxes for luxury eyewear, drawer boxes for a sleek reveal, window boxes for retail display, hang tab boxes for spinner racks, or corrugated mailers for online orders. Our eyewear boxes are available in rigid chipboard, paperboard, kraft and corrugated board, with full-color CMYK or Pantone printing inside and out. Add card inserts shaped to your frames and cases, then finish with soft-touch lamination, foil stamping, embossing or spot UV. Custom sunglasses packaging protects fragile lenses, showcases your brand and turns eyewear into a ready-to-give gift. Request your free quote for custom sunglasses boxes today.
Custom swimwear boxes help beachwear brands package bikinis, one-piece swimsuits, swim trunks, rash guards, cover-ups and resort wear in packaging as bright and fresh as the products inside. Pro Packaging Line manufactures custom printed swimwear packaging sized so each piece stays neatly folded, keeps its shape and arrives ready to wear. Choose slim mailer boxes for ecommerce orders, window boxes that show prints and colors, two piece and magnetic boxes for luxury resort collections, sleeve and tray boxes for bikini sets, or hang tab boxes for retail pegs. Our swimwear boxes are available in paperboard, kraft, corrugated and rigid board, with full-color CMYK or Pantone printing inside and out. Gloss and matte lamination add moisture resistance, while foil stamping, embossing and spot UV give a premium finish. Add tissue paper, care cards and inserts for an unboxing that feels like a holiday. Ideal for swimwear labels, surf shops and resort boutiques. Request your free quote today.
