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Custom Shirt Boxes

Custom shirt boxes are flat, wide boxes sized to hold a folded shirt without creasing it, printed with your logo and colors. Clothing brands, boutiques, print shops and merch sellers use them for T-shirts, dress shirts, polos and blouses, in store or by mail. Choose two-piece gift boxes, mailer boxes or rigid boxes, from 100 boxes.

Key Features

  • Sized to a folded shirt, flat and wide
  • Two-piece lid, mailer or rigid styles
  • T-shirt, dress shirt and polo sizes
  • Logo on lid, sides or inside
  • White, kraft or full-color board
  • Ships flat (folding styles)
  • From 100 boxes per design and size
Free ShippingOn orders 500+
Free Digital ProofApprove before we print
Fast Turnaround8–10 business days after proof approval; rigid boxes 10–12
Free DesignWith your print order

Specifications

Material OptionsCardboard, Kraft, Corrugated, Rigid Board
Available SizesMade to your folded shirt: T-shirt, dress shirt, polo, blouse and 2–3 shirt sets
PrintingFull color (CMYK) or Pantone, outside and inside; one-color logo on kraft
Finishing OptionsMatte, Gloss, Soft-Touch Lamination, Spot UV, Foil Stamping
Turnaround Time8–10 business days after proof approval; rigid boxes 10–12
Minimum Order100 boxes per design and size

Get Your Custom Quote

Send your box size, quantity and artwork details and we will send pricing within 2 hours on business days.

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Quote Request Received!

Our packaging specialists will review your requirements and get back to you with your quote shortly.

Customization Options

  • Full-Color CMYK Printing example Full-Color CMYK PrintingSharp, consistent full-color print on every panel.
  • Matte Lamination example Matte LaminationSoft, non-reflective film with an understated premium feel.
  • Gloss Lamination example Gloss LaminationHigh-shine coating that makes colors pop and resists scuffs.
  • Soft-Touch example Soft-TouchVelvety, soft-feel coating with a luxurious matte texture.
  • Spot UV example Spot UVGlossy highlights on logos or patterns for striking contrast.

About These Boxes

What are custom shirt boxes?

Custom shirt boxes are flat, wide boxes made to hold a folded shirt so it arrives looking the way it left the store. They are shallow by design: just deep enough for the shirt and a sheet of paper, so the fold stays crisp and the collar keeps its shape. Printed with your logo, a shirt box turns a plain purchase into something that feels ready to give as a gift.

They are part of our apparel packaging range, alongside deeper garment boxes for knitwear, dresses and suits.

Which shirt box style should I choose?

Style How it opens Best for
Two-piece gift box Lid lifts off a base Dress shirts, blouses, store gifts
Mailer box Hinged lid with tuck flaps T-shirts and merch sold online
Rigid box Lift-off or magnetic lid Premium shirts, gift sets, launches
Box with window Clear film window in the lid Retail shelves where the print should show

Two-piece boxes are the classic look; see our two-piece apparel boxes. If most of your shirts ship to customers, a corrugated mailer box is stronger in the mail.

Shirt box sizes

Every box is cut to your folded shirt, but these inside sizes are common starting points:

What goes inside Typical inside size (inches) Notes
Folded T-shirt about 12 × 10 × 2 Merch, band and event shirts
Folded dress shirt or blouse about 15 × 10 × 2 The classic gift shirt box
Polo or heavier tee about 14 × 11 × 2.5 Thicker fabric needs a little more depth
2–3 shirt set about 15 × 11 × 3–4 Multi-packs and gift bundles

Fold one shirt the way you will pack it, then measure its length, width and thickness. Add a little room on each side so the shirt slides in without crushing the fold.

T-shirt boxes for online sellers

Print shops, merch brands and online clothing stores often need a T-shirt box that is light, ships flat and survives the mail. A printed mailer box does all three, and printing inside the lid adds a message customers see the moment they open it. For larger orders that need more protection, see our apparel shipping boxes.

Shirt gift boxes for stores and holidays

Boutiques and menswear stores use shirt boxes at the counter for gifts, especially for holidays, Father's Day and weddings. A white or kraft box with a one-color logo looks clean and costs less to print, while a full-color wrap or foil logo suits premium brands. For gift sets with ties, socks or other accessories, our apparel gift boxes come in deeper sizes.

Ordering custom shirt boxes

Send your shirt sizes, quantity and artwork, and we return a free dieline and a digital proof. Folding and mailer shirt boxes take 8–10 business days after you approve the proof, and rigid boxes take 10–12. Orders start at 100 boxes per design and size, print orders include free design help, and US orders over $500 ship free. Get a quote for shirt boxes with your sizes and quantities.

Questions Buyers Ask

What size is a shirt box?
A shirt box is usually wide and shallow, about the size of a folded shirt. Many are around 15 × 10 × 2 inches inside, but the right size depends on your shirts and how they are folded, so we make every box to your size.
What is the difference between a shirt box and a T-shirt box?
They are the same idea. A T-shirt box is often a little smaller and is commonly a mailer box for shipping, while a dress shirt box is usually a two-piece gift box with a lift-off lid.
Can I mail a shirt in a shirt box?
Yes. Our corrugated mailer-style shirt boxes are made for shipping. A thin two-piece gift box is better placed inside a shipping box.
Do shirt boxes come flat?
Folding paperboard and mailer shirt boxes ship flat and fold up quickly. Rigid shirt boxes ship assembled.
What is the minimum order for custom shirt boxes?
The minimum is 100 boxes per design and per size.
How long do custom shirt boxes take?
Folding and mailer shirt boxes take 8–10 business days after proof approval, and rigid boxes take 10–12. Samples take 5–7 days.
Custom Shirt Boxes
Custom Shirt Boxes Custom quote · MOQ 100